Howdy folks,

If you want to improve your Bowflex® and Powerblock® dumbbells, you've come to the right place. I'm not a reseller. I design, source, test, inspect, pack, ship and support every upgrade that I sell.

My Kits start life as DIY projects to improve products that I already own. I strive to make the equipment safer, stronger, more durable and user-friendly than OEM. When I'm happy with the results, I turn the projects into Kits that anyone can install at home with a few simple tools.

Whether you're here to check out my Kits or to place an order, thank you for stopping by.

And if you own Powerblock dumbbells, and you've come here looking for my knurled grips, head over to my Knurled Grips Website to buy a pair, or reserve a pair from my next shipment if the ones you want are out of stock.

Average Joe News & Updates

NEW Stainless Steel Disc Fix Kit Pre-Orders Start Today, Feb 6th

You can now pre-order my brand new 304 stainless steel 3rd Gen Disc Fix Kits for your 552 Series 2 and 1090 dumbbells. If you like my aluminum discs, you're going to love my stainless discs. The moment you hold these in your hand you'll feel the difference.

  • Cast 304 stainless steel construction.
  • Strongest, most impact-resistant Average Joe discs yet.
  • Approximately triple the weight of OEM discs. Adds a few lbs to each dumbbell
  • 1st production run is limited to just 50 kits per model. Second batch planned for mid-to-late 2023.
  • Not available for the 552 Series 1, or as individual discs.
  • $280 for the 552 Series 2 kit, and $320 for the 1090 kit.
  • Minimum 50% deposit required for pre-orders
  • Ships free in the States. Outside the States, $10 off shipping.

These kits are tentatively scheduled to arrive in late April. Please be prepared to wait a couple months for delivery. To pre-order, either fill out the order form or send an email to me (joe@averagejoeinnovations.com) with your name, billing/shipping address and phone number, and let me know you'd like to pre-order the stainless steel Disc Fix Kit.

Factory Seconds Kits Available!

Beginning January 2023, a limited number of factory seconds kits will be available each month at a 25% discount. The number and type of kits available from month to month will vary, so I cannot guarantee availability. Factory seconds kits do not appear on the order form. Email me any time to find out if I have any factory seconds of the kit(s) that you want: joe@averagejoeinnovations.com

Factory seconds kits may have dings, nicks, scratches, dents, pits, spots/stains, discoloration, surface oxidation, irregular knurls, or other cosmetic imperfections above and beyond what is considered typical for the kits. These cosmetic imperfections do not affect a kit's performance. Here are just a few of the kits sometimes available as factory seconds:

  • 552 Series 1 and 2 2nd Gen Disc Fix Kits, cast aluminum, $120
  • 552 Series 1 and 2 3rd Gen Disc Fix Kits, cast aluminum, $150
  • 1090 2nd Gen Disc Fix Kits, cast aluminum, $150
  • 1090 3rd Gen Disc Fix Kits, cast aluminum, $180
  • 552 and 1090 30mm Grip Kits, machined 316 stainless steel, $75
  • 552 and 1090 Dial Kits, cast aluminum, available in black teflon or nickel-plated finish, $120
  • 552 and 1090 End Cap Kits, 6061 machined aluminum, available in black teflon or nickel-plated finish, $30

Prices above do not include shipping/tax/duties. Please note that all factory seconds sales are final. Returns are accepted within 30 days for refund or exchange only for kits that are determined to be incompatible with your dumbbells. Taxes, shipping and Paypal processing fees are non-refundable for all returns for any reason.

Upcoming Videos for 2023

I decided to put myself on the hook to produce more videos this year. Last year, as the business grew, I found it pretty difficult to set aside time to make new video content. As a result, I'm way behind on topics and projects that I want to share with you all. So I need to make the time. Here's my list of videos for the weeks ahead:

  • Snode AD80 handle tear down and comparison with AD28 and Nuobell (Late February)
  • Core dumbbell handle tear down and comparison to Snode and Nuobell.
  • How to (hopefully) non-destructively disassemble and reassemble Nuobell handles (and will I make replacement parts?)
  • Introduction to my new stainless steel 552S2 and 1090 Disc Fix Kits and a look back at how we got here.
  • Update about my weight plate upgrade project for the 552 and 1090. Will these ever see the light of day?
  • How to make knurled grips less aggressive at home with one simple hand tool.
  • How to tweak the fit of Average Joe Disc Fix Kits with shims.
  • Why some 552 Series 2 bases may need to be modified to fit Average Joe Dial Kits.
  • Sneak peek at a couple potential Powerblock mods I've been working on.
  • Quick size comparison of my 30, 35 and 40mm Powerblock grip diameters
  • How to tweak the fit of Average Joe Type C grip kits on some older Powerblocks.

In addition to those, several of my older Bowflex mod/troubleshooting videos are sorely in need of a refresh with the latest accurate and relevant information. I hope you all will stay tuned!

552 Series 1 Kits

552 Series 1 Kits

Average Joe Disc Fix Kits are compatible with OEM and knockoff 552 Series 1 dumbbells. Read more about Average Joe Disc Fix Kit compatibility in the FAQ section below. Inquire about the availability of factory seconds at 25% off.

All kit pricing is in U.S. Dollars. Pricing does not include shipping or sales tax/VAT/duties.

Mobile & touchpad users swipe left and right to quickly scroll through product photos.

Disc Fix Kits
  • $200 - 3rd Gen cast aluminum, includes 16 discs
  • $160 - 2nd Gen cast aluminum, includes 16 discs (while supplies last)
  • $20/disc - 3rd Gen individual discs
Locking Pin Kits
  • $30 - cast aluminum, includes 4 pins
  • $50 - machined 6061 aluminum, Made in the U.S., includes 4 pins
Grip Kits
  • $100 - 30mm (1.2"), machined 316 stainless steel, includes 2 grips
  • $120 - 40mm (1.6"), machined 316 stainless steel, includes 2 grips
Dial Kits
  • $160 OUT OF STOCK - cast aluminum, black teflon or nickel-plated coating, stamped anodized aluminum numbering, includes 4 dials. Limited number of factory seconds kits available at 25% off. Inquire by email.
End Cap Kits
  • $40 - machined 6061 aluminum, black teflon or nickel-plated coating, includes 4 caps
552 Series 2 Kits

552 Series 2 Kits

Average Joe Disc Fix Kits are compatible with OEM and knockoff 552 Series 2 dumbbells. Read more about Average Joe Disc Fix Kit compatibility in the FAQ section below. Inquire about the availability of factory seconds at 25% off.

All kit pricing is in U.S. Dollars. Pricing does not include shipping or sales tax/VAT/duties.

Mobile & touchpad users swipe left and right to quickly scroll through product photos.

Disc Fix Kits
  • $200 - 3rd Gen cast aluminum, includes 16 discs
  • $160 - 2nd Gen cast aluminum, includes 16 discs (while supplies last)
  • $20/disc - 3rd Gen individual discs
Locking Pin Kits
  • $30 - cast aluminum, includes 4 pins
  • $50 - machined 6061 aluminum, Made in the U.S., includes 4 pins
  • $50 - X-LONG machined 6061 aluminum, Made in the U.S., includes 4 pins. For older 552 Series 2 dumbbells and 100% of 552 Series 2 Knockoffs
Grip Kits
  • $100 - 30mm (1.2"), machined 316 stainless steel, includes 2 grips
Dial Kits
  • $160 OUT OF STOCK - cast aluminum, black teflon or nickel-plated coating, stamped anodized aluminum numbering, includes 4 dials. Limited number of factory seconds kits available at 25% off. Inquire by email.
End Cap Kits
  • $40 - machined 6061 aluminum, black teflon or nickel-plated coating, includes 4 caps
1090 Kits

1090 Kits

Average Joe Disc Fix Kits are compatible with OEM and knockoff 1090 dumbbells. Read more about Average Joe Disc Fix Kit compatibility in the FAQ section below. Inquire about the availability of factory seconds at 25% off.

All kit pricing is in U.S. Dollars. Pricing does not include shipping or sales tax/VAT/duties.

Mobile & touchpad users swipe left and right to quickly scroll through product photos.

Disc Fix Kits
  • $240 - 3rd Gen cast aluminum, includes 16 discs
  • $200 - 2nd Gen cast aluminum, includes 16 discs (while supplies last)
  • $20/disc - 3rd Gen individual discs
Locking Pin Kits
  • $30 - cast aluminum, includes 4 pins
  • $50 - machined 6061 aluminum, Made in the U.S., includes 4 pins
Grip Kits
  • $100 - 30mm (1.2"), machined 316 stainless steel, includes 2 grips
  • $120 - 40mm (1.6"), machined 316 stainless steel, includes 2 grips
Dial Kits
  • $160 OUT OF STOCK - cast aluminum, black teflon or nickel-plated coating, stamped anodized aluminum numbering, includes 4 dials. Limited number of factory seconds kits available at 25% off. Inquire by email.
End Cap Kits
  • $40 - machined 6061 aluminum, black teflon or nickel-plated coating, includes 4 caps
Place an Order

Place an Order

New Customers: Click on the link below to open the AJI order form. Fill it out and submit it. I will reply by email with a Paypal invoice. If you prefer to pay using a different method such as Venmo, Revolut, Zelle or snail mail, please indicate your preference in the "Additional Information" section of the order form. Once your invoice is paid, I'll arrange shipping for your kits and provide a tracking number by email.

Existing Customers: You can skip the order form and contact me directly by email and just tell me what you'd like to order. Unless your contact information has changed, I'll already have it in my database. If you prefer to just resubmit your information, then click the link below and fill out the form.

OPEN ORDER REQUEST FORM


As far as shipping, taxes and such, here's what you can expect:

  • SHIPPING & HANDLING: All packages will include insurance and a tracking number whenever possible.
    U.S. Customers: I use USPS Priority Mail:
    • $10 for one Grip Kit or one Locking Pin Kit
    • $15 for one Disc Fix Kit with or without a Locking Pin Kit
    • $20 for one Disc Fix Kit and one Grip Kit with or without a Locking Pin Kit
    • $20 and up for two or more Disc Fix Kits with or without Grip Kits and Locking Pin Kits
    International Customers: I primarily use DHL Express for its speed and reliability. I sometimes use USPS Priority or First Class International. Disc Fix and/or Grip Kit shipping typically costs ~$45-80 depending on the destination and size & weight of the order. Locking Pin Kit shipping starts at $18 and up. Contact me by email at: joe@averagejoeinnovations.com for an estimate.
  • SALES/VAT TAXES: US Customers: Your State & Local sales/use tax may be added to your invoice when applicable. International Customers: Your invoice will not include duties or VAT. You will be responsible for paying your country’s VAT/duties during import. The appropriate agency will contact you with those fees. Please keep this in mind when ordering so you aren’t taken by surprise later.
How to Install AJI Kits

How to Install AJI Kits

Some of you may be intimidated by the idea of taking apart your dumbbells. It's not as difficult as you may think. With a few simple tools and some patience, you can improve the safety and longevity of your dumbbells. In the videos linked below you can follow along step-by-step through preparation, installation, testing and troubleshooting.

If you prefer, you can also check out the Average Joe YouTube Channel or access the complete Installation Playlist on YouTube.

Troubleshooting

Troubleshooting

The 552 & 1090 maintenance, troubleshooting & repair videos below are just a handful of the more than ninety videos about 552 & 1090 dumbbells available on my Average Joe YouTube Channel.

Testimonials

Testimonials

Why invest in Average Joe Kits? Because they're the strongest, most durable fixes and upgrades for Bowflex and Powerblock dumbbells available anywhere in the world.

Average Joes value safety, performance and peace of mind. We want equipment that lasts...equipment we can trust.

If you want maximum safety, durability and performance from your Bowflex and Powerblock OEM/knockoff dumbbells, then you've come to the right place. But don't take my word for it. Here are some of the customer comments that I've received over the past 2 years:

  • Tanner H, Canada

    Got the handles and installed them the other day, must admit, these were long overdue upgrades. Thanks again for putting together such an essential product for these dumbbells.
  • Sal R, USA

    Joe, Everything about this experience has been fantastic - you are a class act. Received the kit yesterday - installed in 30 min - used 1090 video as a guide - was a no-nonsense / straight forward process. Very impressed with this product - got my fingers crossed that you come up with a design for a complete Average Joe Dumbbell set. Wishing you and yours a happy and successful 2021.
  • Nick J, USA

    I have to say these new improvements are amazing! You're the real deal. Honestly great work!
  • Rob B, UK

    Wow, I'm so impressed. Great quality product and the best customer service I think I've ever received from any firm, big or small. Parts arrived today and your YouTube installation series made the upgrade really easy - once I'd found two 19mm ratchets...Thank you!
  • Peter H, Denmark

    Hi Joe i received the kit today...omg very quick delivery...🙏🏻 I have fitted the kit and the locking pins. And it just fits perfectly...no tweaking or anything. And the feel of the dumbbells are so much more tight without being too tight. I would recommend this to everyone who owns these dumbbells.
  • Justin S, USA

    You sold me on the aluminum discs. I'll have to buy another 8 from you to do the other dumbell. Didn't realize how much it made a difference. Even the dial spins smoother. You have it down to a science. Great product!
  • Scott M, USA

    I just wanted to tell you that I love the knurled grips! I am so glad that you invented all these upgrades to make my once useless dumbbells awesome and safe again. You are awesome and not at all average!
  • Todd F, USA

    I wanted to reach out and tell you I received everything and the installations was smooth. I followed your installation step by step! Thank you for this great upgrade. The plastic disc don't compare.
  • Morgan M, Mexico

    All set, the pieces have been installed and are looking/working great, thanks joe!
  • Ian P, USA

    I would like to say that this has been a great experience with your products. They shipped sooner than I expected and arrived sooner than I expected. The installation was straightforward and made even easier with your video instructions. Of course, the quality is superb. Thank you!
  • Brendan N, USA

    Received the disk kit promptly. Installation was a breeze. Everything works better than it did when new. Basically, another happy customer.
  • Ross H, USA

    Thanks for the fast shipping and great parts. I installed both pairs this weekend and they work great. Back to the full range of use again. Much appreciated!
  • Georgios V, Germany

    The order arrived yesterday and I have already installed the parts with the help of your video tutorials. It just worked, and the dumbbells feel a lot safer and more valuable now. You're doing a great job!
  • Den L, UK

    Just wanted to thank you so much for the 1090 upgrades. Absolutely brilliant - beautifully engineered components and the step-by-step videos made the whole process super easy. No adjustments or tweaking required and they operate far more quietly and smoothly with the upgrade installed. A great experience.
  • Mark G, USA

    Joe, just wanted to let you know that I received the parts and was able to install them quite easily. Your videos are superb. your attention to detail is perfect. I would have no hesitation in purchasing additional products from you. Keep up the good work.
  • John R, USA

    Thank you, much appreciated- the weights perform great and I am looking forward to future releases to enhance my experience.
  • Long N, USA

    Hey Joe, just started using these new knurls and I have to say. These are awesome! Keep up the great work!
  • Adam G, Canada

    Dude. There aren't enough words to convey how impressed I am with your products. I think it took a grand total of 35 mins from grabbing the tools from the garage to putting the tools away. It's apparent that a whole lot of time went into the R&D of these parts, and the fit and finish is better than OEM! The end result makes me one happy bastard!
  • Matt R, USA

    Hi Joe, Just wanted to follow up to tell you how awesome the new grips are! I just installed them and it was fairly straightforward, but it's a night and day difference. It's like I have a whole new dumbbell set! Thanks again!
  • Stefan M, Germany

    Dear Joe, just received the grips and installed them with the help of your video series. Was easy even though I’m an office worker.
Cost Comparison

More Bang for Your Buck

You can choose to buy 3D-Printed and used OEM plastic discs, and hope that the next disc failure doesn't injure you or someone you know. Or, you can choose to invest in a better solution today, and sell your current unbroken discs on a site like eBay to offset your investment.

Average Joe aluminum discs are significantly stronger yet cost far less per disc than OEM and many 3D-printed alternatives. And, unlike 3D-printed and used OEM discs, Average Joe discs currently come with a 5-year limited warranty and a 30-day guarantee.

How much is added safety and peace of mind worth to you?

  552 Ser 1 552 Ser 2 1090
Average Joe $ Per Disc** $10-15 $10-15 $12.5-21
Used OEM $ Per Disc $18-25+ $18-25+ $20-50+
3D-Printed $ Per Disc $10-20+ $10-20+ Not Available
**When purchased as part of a Disc Fix Kit containing 16 discs.
Frequently Asked Questions

Frequently Asked Questions

Will AJI discs fit my dumbbells?

The short answer is yes, more often than not Average Joe Disc Fix Kits & Locking Pin Kits will fit OEM & knockoff 552s and 1090s straight out-of-the-box. To better understand what that means, read on...

After 3 years and a few thousand customer installations, it's safe to say my Disc Fix & Locking Pin Kits work beautifully with about 95% of 552 & 1090 dumbbells straight out-of-the-box with no modifications. The remaining 5% can fit, but generally require some DIY tweaks. And to-date, 100% of my Grip Kits have fit customer dumbbells out-of-the-box with no tweaking.

Tweaking may involve sanding/filing/grinding the discs, locking pins and/or your OEM weight plates to provide more clearance if necessary. As little as a fraction of a millimeter of material can mean the difference between smooth operation and an overly tight fit. The need to do extensive tweaks is pretty rare.

I discuss this topic in several of the videos on my Average Joe YouTube Channel. Factors such as the dumbbell's age, wear & tear, damage and the OE manufacturer's own production inconsistencies mean that no two dumbbells are perfectly identical. In practical terms, that means the overall fit can vary slightly from one dumbbell to the next.

If you want to try my Disc Fix Kit, odds are pretty good that it’ll work with your dumbbells straight out of the box. If for some reason there’s a fit issue, you can choose to DIY tweak the discs/pins and/or your weight plates (and I will provide guidance) or return the Disc Fix Kit for a refund minus any shipping/tax and Paypal’s original payment processing fee. Currently, there’s no restocking fee, but you are responsible for the cost of shipping the kit back to me. For complete details, please read the Average Joe Guarantee & Warranty Policy.

In this context, if you’re interested in trying one or more of my kits, let me know and I’ll get the ball rolling for you.

Will AJI discs fit my knockoffs?

Yes, most knockoffs are compatible. Please refer to the answer above.

Are single replacement discs available?

Yes! My 3rd Gen discs arrived in November 2022. They can be purchased and installed individually.

What is the difference between 2nd and 3rd Generation Avrage Joe Disc Fix Kits?

It's easiest if I just show you the difference in this video 3rd Gen Average Joe Discs.

Are there any Average Joe discounts?

Beginning January 2023, a limited number of factory seconds kits will be available each month at a 25% discount off of the regular kit price. The number and type of kits available from month to month will vary, so I cannot guarantee availability. Factory seconds kits do not appear on the order form. Email me any time to find out if I have any factory seconds of the kit(s) that you want: joe@averagejoeinnovations.com

Factory seconds kits may have dings, nicks, scratches, dents, pits, spots/stains, irregular knurls, or other cosmetic imperfections above and beyond what is considered typical. There are no defects which will affect a kit's performance. Here are just a few of the kits sometimes available as factory seconds:

  • 552 Series 1 and 2 2nd Gen Disc Fix Kits, cast aluminum, $120
  • 552 Series 1 and 2 3rd Gen Disc Fix Kits, cast aluminum, $150
  • 1090 2nd Gen Disc Fix Kits, cast aluminum, $150
  • 1090 3rd Gen Disc Fix Kits, cast aluminum, $180
  • 552 and 1090 30mm Grip Kits, machined 316 stainless steel, $75
  • 552 and 1090 Dial Kits, cast aluminum, available in black teflon or nickel-plated finish, $120
  • 552 and 1090 End Cap Kits, 6061 machined aluminum, available in black teflon or nickel-plated finish, $30
Prices above do not include shipping/tax/duties. All factory seconds sales are final, no returns will be accepted.

Is it ok to drop my upgraded dumbbells?

No. Never drop your stock or upgraded dumbbells from any height, or use them as pushup handles for bodyweight exercises such as a Devil's Press or Renegade Row. Always set them down on the floor or in their bases between sets. SelectTech dumbbells were never designed to be dropped. It's why Bowflex placed "do not drop" stickers on the handles. The vast majority of today's selectable weight dumbbells are not designed to survive repeated drops even onto padded flooring.

The force of impact from a drop, and the forces applied when using these dumbbells to support your body weight are far greater than the typical forces exerted during normal exercises such as curls, flys, presses, bent over rows, and overhead extension.

While my Disc Fix Kits & Locking Pin Kits are better equipped to resist damage during ordinary use, they are not indestructible. It's why my warranty does not cover damage due to impact from a drop or from using your dumbbells to support your body weight.

Additionally, even if my discs and pins survive the higher impact force of a drop, your dials, dumbbell shaft, and weight plate tabs may not. Individual weight plates alone are extremely costly to replace. Should you break a weight plate tab, I do have a "$1 Fix" DIY video up on my Average Joe YouTube channel that explains how to fix a broken tab with parts available from a local hardware store.

Is it ok to use my upgraded dumbbells as pushup handles?

I would not recommend it. Please refer to the answer above.

Is there a Guarantee or Warranty?

Yes, Average Joe Kits are backed by a 30-day Guarantee and Plain English Limited Warranty. And I've put all of the details into a convenient PDF that you can download or print out for your records. Download the Average Joe 30-Day Guarantee & Plain English Limited Warranty. I reserve the right to make changes to my guarantee and warranty policy without notice. Any changes will apply to purhases made on or after the publication date of the revised policy.

Does Average Joe ship internationally?

Absolutely! Average Joe Innovations now has customers all over the world, from Brazil, Chile, Columbia, Canada, England, France, Germany, Iceland, Ireland, Mexico, Netherlands, Portugal and Spain, to Abu Dhabi, Australia, Bulgaria, Czechia, India, Israel, Kuwait, Malaysia, New Zealand, Singapore, Vietnam and many more.

For an accurate shipping quote, please provide your full address and a list of the kits you wish to order.

How long has AJI been in business?

Average Joe Innovations, LLC was formed in mid-2020. But it began life in early 2019 as a personal project to fix some of my broken and unsafe dumbbells rather than throw them out. As luck would have it, a wave of unanticipated interest in my very first 2019 "dumbbell fix" video on YouTube led to a demand for dumbbell fixes and the formation of the company. These days the "we" of AJI is still primarily me, Average Joe, working in collaboration with metal fabricators locally here in a small New Hampshire town, as well as abroad in China. And every once in a while I convince my teenage kids to lend me a hand.

Why haven't I received an email reply yet?

AJI is still just a one-man-band. I handle everything from research, development, part sourcing, testing and quality assurance to invoicing, packaging, shipping and pre-/post-sales customer support. All of this in addition to my "day job". So I squeeze in email replies whenever and however I can.

Generally speaking, I try my best to reply to customer inquiries and orders within 24 hours, but it is not uncommon for me to reply after 2-3+ days depending on the volume of inquiries and other tasks on my plate. I appreciate your patience and understanding while I grow AJI to the point of being able to hire other folks to help out.

If a couple days pass and you have not received a reply or invoice, please don't hesitate to follow up with me just in case I've not yet seen your original email for any reason.

Is AJI affiliated with OEM manufacturers?

No, not at this time. Bowflex®, SelectTech® and Nautilus® are trademarks and property of Nautilus, Inc. Powerblock® is a trademark and property of Powerblock, Inc. These OEMs have had zero involvement with the development, marketing and sales of AJI product upgrades. They aren't affiliated with AJI in any way, and my product fixes and upgrades are in no way endorsed by these companies.

© Copyright 2019-2023
Average Joe Innovations, LLC
63 Jennison Rd.
Milford, NH 03055
Email: joe@averagejoeinnovations.com

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